Types of Extrusion Process, Advantages And Its Applications By Shree Sai Extrusion Technik Pvt. Ltd.

What is Extrusion?

Extrusion is a type of forming process (which is a type of manufacturing process) in which a metal is confined in a closed cavity and then allowed to flow through only one opening so that the metal takes the shape of an opening.

In other words, it is a process used to create objects of a fixed cross-sectional profile. A material is pushed through a die of the desired cross-section. The extrusion process can be done with the material hot or cold.

Types of extrusion processes:

1. Direct (or forward) extrusion:

This method employs a power-operated ram and a container into which the metal is kept for confinement. A dummy block is used between ram and hot metal. Because of ram pressure, metal first fills the cylindrical shape and then is forced out through the die opening until a small amount is left in the container. Finally, it is sawed off next to the die and the butt end is removed.

2. Indirect (or backward) extrusion:

This process is similar to direct extrusion except that the extended metal is forced out through a hollow ram. No friction works between the metal billet and the container walls since the billet does not move the container. In comparison to direct extrusion, less force is required in indirect extrusion.

Advantages of extrusion:

  1. Low cost per part
  2. In hot extrusion, post execution alterations are easy because product is still in heated condition.
  3. Continuous operation
  4. High production volumes
  5. Many types of raw materials can be used
  6. Good mixing (Compounding)
  7. Surface finish obtained is good
  8. Good mechanical properties obtained in cold extrusion

Applications of extrusion process:

  • Extrusion is widely used in production of tubes and hollow pipes.
  • Aluminum extrusion is used in structure work in many industries.
  • This process is used to produce frames, doors, window etc. in    automotive industries.
  • Extrusion is widely used to produce plastic objects.
  • Electrical wires, bars and tubes are some of the items produced by hot extrusion.
  • Collapsible tubes, gear blanks, aluminum cans, cylinders are some of the items produced by cold extrusion.

Shree Sai Extrusion Technik Pvt. Ltd. is leading manufacturer, exporter, supplier & trader of various plastic processing machinery (extruders) for the production of HDPE Pipe, PP-R 3 Layer Pipe, PLB Duct Pipe, Drip Irrigation Round & Flat Tube Extrusion, Twin / Single Screw RPVC Pipe, Casing Caping, Soft Pvc Garden Pipe, Suction Pipe, Braided Pipe, LLDPE Pipe, Mulching Multilayer Film And Granule / Dana Making Plants Etc. Since The Year 2005.

They apply a variety of combinations and versions to make them highly applicable under the toughest of working conditions. The critical solutions our products offer to the requirements of industries such as in an automobile, construction, electrical and electronic industries, medical and pharmaceutical industries makes us trusted business associates of clients spread across industry vertical.

For more information you may visit our website here –

Contact Us

Web: –     www.saiextrusiontechnikgroup.com

Email: –     shreesaiextrusiontechnik@gmail.com

Phone: –   +91 9827010234, +91 8889588852

Twin Screw Extruder by Shree Sai Extrusion Technik Pvt. Ltd

Twin-screw extruder is that the classic machine used for the plastic extrusion process when two or more ingredients are mixed or Compounded. The method is best suited when extruding reactive polymeric materials.

Twin-screw extruder is especially useful within the production of rigid PVC and wood fiber blends. It offers higher process productivity as compared to one screw extruder. The worth of a twin-screw extruder is comparatively higher due to the complex nature of the machine while the only screw extruder structure is straightforward and low priced.


Advantages of dual screw extruder:-

High torque, high speed:-

The twin-screw extruder has developed new models with higher torque, higher speed, and lower consumption, and high-speed brings high productivity. Therefore, it’s special in processing materials of high viscosity and warmth sensitivity.


Increase labor efficiency:-

When repairing or within the maintenance of machines, just loosen some bolts on the split twin-screw extruder, activate worm gearbox handle and lift the upper half the barrel to open the entire barrel, compared to the standard twin-screw extruders, which are required to get rid of heating and cooling systems first, then pull out the entire screw, the split twin-screw extruder can shorten the repair time and lower the labor intensity.

Know the conditions of the wearing parts timely:-

It makes it easier to understand the wearing conditions of screw components and barrel inner liner, so on repair or remove the worn parts in time, rather than causing problems on the extruded products, and leading to unnecessary waste.


Reduce production cost:-

When within the manufacture of masterbatch, it often requires to vary colors or to vary products if necessary. For the overall twin-screw extruder, analyzing the blending process through opening the machining area during a jiffy , or by watching the melt profile across the screw. This will be simpler. Quickly opening the barrel of the split twin-screw extruder to possess manual cleaning rather than using detergent, so to save lots of the value .

Shree Sai Extrusion Technik Pvt. Ltd is a leading Manufacturer, Exporter, Supplier & Trader of Twin-screw extruder and various Plastic Processing Machinery (Extruders).

Top-quality Twin-screw extruder is manufactured by Shree Sai Extrusion Technik Pvt. Ltd in Indore and supplied all over India.

Twin-screw extruder

Model of plants is available at Shree Sai Extrusion Technik Pvt. Ltd: SSET 52/18V to SSET 92/28V

If you want to buy any Plastic extruder machine then click on the below button

Our products

Contact us 

Office:  Plot No. 75-77, Sector D-2, Industrial Area, Sanwer Road Indore- 452015,(M.P) India
Phone : +91 731-2971234 Fax : +91 731- 2971234
Mobile : +91 9827010234 , +91 8889588852
Email :  shreesaiextrusiontechnik@gmail.com

Single Screw Extruder by Shree Sai Extrusion Technik Pvt. Ltd

A single screw extruder is a machine used to form a plastic product into the required shape. The machine heats the plastic raw material (e.g. PVC) to its melting point, after which it is pushed through a die that gives the material its shape. A single screw extruder is used to make plastic pipes used for trenchless construction projects.

It is a type of mixer which moves the components through a cylinder using a screw which turns. Small plastic pellets are fed into the hopper of the screw extruder where they are conveyed through the extruder by the rotating screw.

 (1) Screw: the extruder is the most important component; it is directly related to the scope of application of extruder and productivity, made of high strength corrosion-resistant alloy steel.

(2) Barrel: is a metal cylinder, generally with heat, high compressive strength, durable wear, corrosion-resistant alloy steel or alloy steel alloy made of composite steel pipe. Barrel and screw with the realization of the plastic crushing, softening, melting, plasticizing, exhaust and compaction, and to the forming system continuous uniform transport of rubber.

(3) Hopper: The bottom of the hopper is equipped with a truncation device to adjust and cut the material. The side of the hopper is equipped with a viewing hole and a calibration metering device.

single screw extruder 

Advantages:

  • Simple in design,
  • Low in price,
  • And therefore widely used.

Shree Sai Extrusion Technik Pvt. Ltd is a leading Manufacturer, Exporter, Supplier & Trader of single-screw extruders and various Plastic Processing Machinery (Extruders).

For additional information, you may visit at – www.saiextrusiontechnikgroup.com

Our products

Contact us 

Office:  Plot No. 75-77, Sector D-2, Industrial Area, Sanwer Road Indore- 452015,(M.P) India
Phone : +91 731-2971234 Fax : +91 731- 2971234
Mobile : +91 9827010234 , +91 8889588852
Email :  shreesaiextrusiontechnik@gmail.com

Round Drip Irrigation Pipe Extrusion Lines by Shree Sai Extrusion Technik

Overview of Round Drip Irrigation Pipe by Shree Sai Extrusion Technik

Round drip irrigation pipe is usually type of micro-irrigation pipe used. This thick walled, semi flexible tube is produced from Polyethylene (PE) in a continuous extrusion process and is sold in coils of long length. On the inside of the pipe, cylindrical-shaped inline drip emitters such as the DRTS Monsoon round dripper, are inserted in fixed spaces corresponding to the distance of the crops plants.

Drip irrigation is quite simple. It basically involves delivering water to various parts of the landscape through a series of plastic tubes and applying it right where you want it through emitters that slowly apply it onto the soil surface. Drip offers a number of advantages over sprinkler irrigation. It is an efficient way to water. More than 90 percent of the water you apply through drip irrigation will be available to plants compared to only 50 to 60 percent with sprinklers.

Shree Sai Extrusion Technik is a leading supplier of Round Drip Irrigation Tube Machinery We avails it in different regions with different models, varieties and range

Round Drip Irrigation Pipe Characteristics

PE drip irrigation pipe has excellent features and offers multiple advantages:

  • Round drip irrigation pipe has great Stability and long lasting performance.
  • Round drip irrigation pipe can accommodate almost any type of dripper, such as anti-clog, pressure compensating, and non-drain.
  • Its relative rigidity and durability make it suitable for use in sub-surface drip irrigation applications.

Round drip irrigation pipe can last for many years, depending on the application’s conditions and the type of drippers used.

Best quality of Drip Irrigation Tube Extrusion Plant manufactured by Shree Sai Extrusion Technik Pvt. Ltd in Indore and supplied all over India.

Round drip irrigation pipe extrusion machinery – Models available at Shree sai extrusion technik Pvt. Ltd – SSET 65 DRIP to SSET 90 DRIP

Shree Sai Extrusion Technik Pvt. Ltd is a leading Manufacturer, Exporter, Supplier & Trader of various Plastic Processing Machinery (Extruders).

For additional information you may visit at – www.saiextrusiontechnikgroup.com

Our products

Contact us 

Office:  Plot No. 75-77, Sector D-2, Industrial Area, Sanwer Road Indore- 452015,(M.P) India
Phone : +91 731-2971234 Fax : +91 731- 2971234
Mobile : +91 9827010234 , +91 8889588852
Email :  shreesaiextrusiontechnik@gmail.com

Soft PVC garden pipe benefits and its extrusion machinery lines by Shree Sai Extrusion Technik

PVC Garden water pipe also known as PVC fiber reinforced garden pipe, inside and outside to take high-quality PVC material. Finished flexible garden pipe is looking bright colors, soft, beautiful and smooth texture. Their smooth appearance will help them through the trees, pillars and other obstacles items.

Garden hose pipe are also usually tough enough to be scratched on rocks and trampled without damage or leakage. Garden hose is ideal for everywhere like home, factory, garden greening etc.

The hose is constructed from flexible PVC and is light weight enough for easy handling. When the hose is not in use, it conveniently coils up for simple and space-saving storage despite its length.
By adding connector, spray gun and beautiful card packing, it looks more beautiful and convenient to use.

Benefits of PVC Pipes: –

PVC Pipe is a product of modern technology that offers reliable and durable service to a variety of users. Flexible PVC offers a number of advantages, such as:

Good Strength

Good Outdoor Weathering Characteristics

Lightweight

Flexibility

Longer Lengths

Safe Material

Good Strength: – Garden hose pipe are also usually tough enough to be scratched on rocks and trampled without damage or leakage. Its strength is too good.

Good Outdoor Weathering Characteristics: – Soft PVC garden pipe is good for outdoor weathering. Garden hose is ideal for everywhere like home, factory, garden greening etc.

Lightweight: – PVC Pipes offer a huge weight advantage over alternative piping materials. The comparatively low weight of PVC Piping means that installers are less likely to get injured, and while it may take a team of workers to carry a large section of metal pipe, PVC Pipe is so light that a single person could easily move a long piece.

Flexibility: – One of the most importantadvantages of Soft PVC garden pipe is excellent resilience and flexible. When the hose is not in use, it conveniently coils up with their flexibility for simple and space-saving storage despite its length.

Longer Lengths: – PVC pipe is typically supplied in lengths of 6m however can be supplied in other lengths as required. This reduces the number of joints required as compared with other pipe products.

Safe Material: – PVC pipe is a non-toxic and safe material that has been used for more than half a century. It is also the world’s most researched and tested plastic.

Shree Sai Extrusion Technik Pvt. Ltd is a leading Manufacturer, Exporter, Supplier & Trader of various Plastic Processing Machinery (Extruders).

Top quality Soft Rpvc Garden Pipe Extrusion Lines is manufactured by Shree Sai Extrusion Technik Pvt. Ltd in Indore and supplied all over India.

Model of plants are available: SSET 65 SPVC to SSET 90 SPVC

A wide variety of soft PVC pipe extrusion line options are available to you. You can also choose from soft PVC pipe extrusion line, PVC, Suction hose pipe extrusion lines, HDPE pipe Extrusion Lines, LLDPE Pipe Extrusion Line etc.

If you want to know more information or to get Soft PVC garden Pipe Extrusion Machinery or any other Pipe Processing Machinery, you can visit our site and buy online products- www.saiextrusiontechnikgroup.com

Our products

Contact us 

Office:  Plot No. 75-77, Sector D-2, Industrial Area, Sanwer Road Indore- 452015,(M.P) India
Phone : +91 731-2971234 Fax : +91 731- 2971234
Mobile : +91 9827010234 , +91 8889588852
Email :  shreesaiextrusiontechnik@gmail.com

PLB Duct HDPE Pipe Extrusion Lines by Shree Sai Extrusion Technik

PLB HDPE Ducts are manufactured using high grade of HDPE with inner layer of Anti Oxidant content and other suggested additives. The inner layer of PLB HDPE Ducts is silicon coated which reduces the friction between OFC and the duct throughout the process of blowing the cable into the ducts, thus providing smooth installation.

PLB HDPE duct is made of two concentric layers, the outer layer being HDPE; co-extruded with an inner uniform layer of solid silicone permanent lubricant, to decrease the internal co-efficient of friction.PLB Duct Pipes are used as underground cable for optical fiber cables, communication cables etc.

Advantages – PLB HDPE duct

Here are the advantages of the PLB HDPE Ducts:-

  • Offers a prominent advantage in terms of Environmental Stress Crack Resistance
  • Great Impact Resistance
  • Low Coefficient of Friction
  • Temperature Resistance
  • Crack proof finishing of the products
  • Light weight
  • No reaction to the water and thus cleaning can be done easily with just the water stream.
  • High ability to Ultraviolet (UV) protection
  • Can be used for several motives in the form of under sidewalks, Field dirt trenches between communication centers and between cities.

Shree Sai Extrusion Technik Pvt. Ltd is a leading Manufacturer, Exporter, Supplier & Trader of various Plastic Processing Machinery (Extruders).

Top quality PLB Duct HDPE Pipe Extrusion Machinery is manufactured by Shree Sai Extrusion Technik Pvt. Ltd in Indore and supplied all over India.

PLB Duct Pipe Extrusion Machinery

Model of plants are available: SSET 65+45+40 HDPE to SSET 150+65+40 HDPE

If you want to know more information or to get PLB Duct HDPE Pipe Extrusion Machinery or any other Plastic Processing Machinery, you can visit our site – www.saiextrusiontechnikgroup.com

Our products

Contact us 

Office:  Plot No. 75-77, Sector D-2, Industrial Area, Sanwer Road Indore- 452015,(M.P) India
Phone : +91 731-2971234 Fax : +91 731- 2971234
Mobile : +91 9827010234 , +91 8889588852
Email :  shreesaiextrusiontechnik@gmail.com

Shree Sai Extrusion Technik Pvt. Ltd | Plastic Extruder manufacturer

Plastics extrusion is a high-volume manufacturing process in which raw plastic is melted and formed into a continuous profile. In other words, Plastic extrusion is the process where plastic materials are converted from solid to liquid and then it is reconstituted into finished products.

 Extrusion produces items such as pipe/tubing, weather stripping, fencing, deck railings, window frames, plastic films and sheeting, thermoplastic coatings and wire insulation.

ADVANTAGES OF PLASTIC EXTRUSION

There are several reasons why plastic extrusion offers an efficient, economical and practical method for producing your plastic products:

  • The extrusion process is fast and efficient at producing continuous shapes in varying lengths. Products can be produced in large volumes, and there is minimal wastage.
  • Complex shapes can be produced with varying thickness, textures, colors etc. With the sophisticated machinery we use, there is a wide scope of shapes and sizes possible.
  • Various additives can be used to improve the products properties, durability, and fire resistance and also to reduce friction or static.
  • Plastic extrusion tooling is normally considerably cheaper than tooling for other plastic manufacturing methods.

What is extruder machine?

It’s one of the most common ways to produce sheets and strips of stock metal, plastic and rubber shapes. An extruder is simply the machine used to complete the extrusion process. Using a system of barrels and cylinders, the machine heats up the product and propel it through the die to create the desired shape

Shree Sai Extrusion Technik Pvt. Ltd. Is a leading manufacturer, exporter, supplier & trader of various plastic processing machinery (extruders) for the production of pipe/tubing, items such as HDPE Pipe, PP-R 3 Layer Pipe, PLB Duct Pipe, Drip Irrigation Round & Flat Tube Extrusion, Twin / Single Screw RPVC Pipe, Casing Caping, Soft PVC Garden Pipe, Suction Pipe, Braided Pipe, LLDPE Pipe, Mulching Multilayer Film And Granule / DANA Making Plants Etc.

For more Information you can visit our website – www.saiextrusiontechnikgroup.com/

Shree Sai Extrusion Technik Pvt. Ltd | HDPE Pipe Extrusion Line

Shree Sai Extrusion Technik Pvt. Ltd | HDPE Pipe Extrusion Line

HDPE pipe is a type of flexible plastic pipe used for fluid and gas transfer and is often used to replace ageing concrete or steel mains pipelines. Made from thermoplastic HDPE (high-density polyethylene). Its high level of impermeability and strong molecular bond make it suitable for high pressure pipelines.

HDPE-pipes-for-water-supply.jpg

HDPE pipe is used across the globe for applications such as; water mains, gas mains, sewer mains, slurry transfer lines, rural irrigation, fire system supply lines, electrical and communications conduit, and storm water and drainage pipes.

Advantages of HDPE pipe:

Zero Leaks– HDPE Pipe is joined by a heat fusion process that forms joints that are leak-free. This design eliminates the potential leak points every 20 feet which can occur with PVC & ductile iron pipe.

Best For The Environment– HDPE is the safest, most environmentally friendly pipe material. The application of HDPE pipe for water distribution results in energy efficiency through reduced electric consumption.

Best For Consumers– HDPE pipe’s outstanding performance means that consumers get the very best, cleanest water around. With PE pipe, there is no leakage. So less electricity is needed, which means consumers save on rising utility costs.

Corrosion & Chemical Resistant– HDPE pipe is non conductive polymer & does not rust or corrode, assuring long service & effective use of municipal dollars.

Perfect For Trenchless– HDPE is the number one choice for trenchless installations which reduce restoration & roadway reconstruction costs, & allows for installation under rivers & lakes with less disruption to the environment.

Lower Life Cycle Costs– Due to HDPE flexibility & jointless construction, installation costs are lower compared to other types of pipe. In addition, PE does not leak, which reduces repairs & maintenance costs simultaneously.

Shree Sai Extrusion Technik Pvt. Ltd is a leading Manufacturer, Exporter, Supplier & Trader of various Plastic Processing Machinery (Extruders).

Top quality best HDPE pipe plant is manufactured by Shree Sai Extrusion Technik Pvt. Ltd in  Indore and supplied all over India.

Model of plants are SSET 65 HDPE to SSET 150 HDPE.

For more info, you can visit our site – www.saiextrusiontechnikgroup.com

Our products

Contact us 

Office: Plot No. 75-77, Sector D-2, Industrial Area, Sanwer Road Indore- 452015,(M.P) India
Phone : +91 731-2971234 Fax : +91 731- 2971234
Mobile : +91 9827010234 , +91 8889588852
Email : shreesaiextrusiontechnik@gmail.com

Shree Sai Extrusion Technik Private Limited

We are distinguished manufacturers, traders, exporters and suppliers of extruder machines. Our comprehensive range is acclaimed for dimensional accuracy, hard wearing construction, seamless operation and versatile industrial applications.

About Us

We Are a Leading Manufacturer, Exporter, Supplier & Trader of various Plastic Processing Machinery (Extruders) for the production of HDPE Pipe, PP-R 3 Layer Pipe, PLB Duct Pipe, Drip Irrigation Round & Flat Tube Extrusion, Twin / Single Screw RPVC Pipe, Casing Caping, Soft PVC Garden Pipe, Suction Pipe, Braided Pipe, LLDPE Pipe, Mulching Multilayer Film and Granule / Dana Making Plants etc. Since the year 2005.

We apply variety of combinations and versions to make our range highly applicable under thoughest of working conditions. The  critical solutions our products offer to the to the requirements of industries such automobile,construction,electrical and eclectronic industries, medical and pharmaceutical industries makes us trusted business associates of clients spread across industry vertical.

Our products

 Contact us 

Office : Plot No. 75-77, Sector D-2, Industrial Area, Sanwer Road Indore- 452015,(M.P) India
Phone : +91 731-2971234 Fax : +91 731- 2971234
Mobile : +91 9827010234 , +91 8889588852
Email : shreesaiextrusiontechnik@gmail.com

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